How air piping systems reduce energy waste in large plants is a major concern for Canadian factory owners today. We understand that your compressed air is often the most expensive utility in your entire building. Our team observes that many facilities lose up to thirty percent of their air through tiny piping leaks. Because we want to save you money, we suggest auditing your distribution network for efficiency gains. We notice that old steel pipes often develop internal rust that restricts the flow of air. Consequently, your compressor has to work much harder to maintain the target pressure at your tools. Furthermore, we believe that modern materials like aluminum offer the best long-term performance for your facility.
Using a high-quality Air Piping Systems layout ensures that your pressure remains stable across the entire shop floor. This process ensures that your tools work at peak performance without wasting extra electricity every single hour. We offer the Best Air Compressor Canada services to help you design a more efficient system today. Furthermore, our professional technicians can identify the specific sections of your plant where pressure drop is occurring. This allows us to resize your headers and drops to match the actual demand of your machines. Proper piping is the foundation of a healthy and cost-effective compressed air system for any industry. We prioritize your budget by eliminating the silent energy thieves that hide inside your old pipes.
Our team finds that undersized pipes act like a straw that is much too small for the job. We see that air velocity increases when the pipe diameter is too narrow for your high flow needs. Additionally, this high speed causes turbulence that creates a significant drop in pressure at the end point. Furthermore, we ensure that your installation follows a loop design to balance the air volume everywhere. This prevents one machine from starving another machine of air when they both run at once. We prioritize a balanced and reliable air supply for every customer who operates a busy manufacturing plant. Consequently, your compressor will cycle less frequently and last much longer over the next ten years. We believe that a smart piping layout is just as important as the compressor itself.
Our team uses specialized ultrasonic tools to find leaks that are impossible for the human ear to hear. We take the time to seal every joint and connection to stop the waste of expensive air. Furthermore, we suggest installing shut-off valves for different zones in your plant to simplify your maintenance. This keeps the rest of your production running while we fix a single area of the shop. We prioritize your productivity by minimizing the downtime required for any future piping upgrades or repairs. Our team stays busy helping Canadian plants transition to leak-free aluminum systems that never rust or corrode. We enjoy providing the technical expertise that helps your business grow without increasing your monthly energy bill. Please Contact Us if you suspect your pipes are costing you too much money today.
Why Aluminum is Superior to Traditional Black Iron Pipes
Aluminum piping has become the gold standard for modern industrial air systems across the country for many reasons today. We find that the smooth internal surface of aluminum reduces friction and prevents pressure loss. Additionally, aluminum does not rust, which keeps your air clean and free of dangerous metal flakes. Furthermore, these systems are much lighter and faster to install than heavy threaded steel pipes. Consequently, you save on labor costs and you get a system that stays clean for decades. We prioritize the use of high-quality aluminum to ensure your pneumatic valves never get clogged with rust. Our team can install a complete system without the need for messy welding or threading.
The Financial Impact of Air Leaks on Your Bottom Line
A single quarter-inch leak in a high-pressure air system can cost several thousand dollars in electricity every year. We see that most large plants have dozens of these small leaks scattered throughout their overhead piping. Additionally, these leaks force your air compressor to run even when your machines are totally turned off. Furthermore, the extra run time leads to more frequent oil changes and expensive motor repairs over time. Consequently, fixing your leaks is the fastest way to put money back into your business today. We provide professional leak detection services that pay for themselves in just a few short months. Our team ensures that your system is airtight and running as efficiently as possible.
How to Calculate the Correct Pipe Diameter for Your Demand
Choosing the wrong pipe size is a common mistake that leads to poor tool performance and high costs. We find that you must consider both the total air flow and the distance of the run. Additionally, a pipe that is long needs to be larger to compensate for the friction over distance. Furthermore, we calculate the peak demand of your tools to ensure the air can reach them quickly. Consequently, your tools will have the power they need to work fast and finish the job. We prioritize accuracy in our engineering to prevent any bottlenecks in your compressed air distribution network. Our team uses industry-standard charts to select the perfect diameter for your specific application.
FAQ
Why is the pressure lower at the back of my shop?
This is usually caused by undersized pipes or too many elbows that create friction.
Can I use PVC pipe for my compressed air system?
No, PVC can become brittle and explode under pressure, which is very dangerous for workers.
How often should I check my air lines for new leaks?
We recommend a professional leak audit at least once a year to keep costs low.
Will aluminum pipes work with my old screw compressor?
Yes, aluminum piping is compatible with all brands and types of industrial air compressors.
Do I need to paint my aluminum air lines?
No, aluminum does not require paint to prevent corrosion, though it is often color-coded for safety.